• Lucas-Nuelle CX3226-1A7 LOTO Trainer for HV vehicles with simulated high-voltage automotive components

The Lucas-Nuelle CX3226-1A7 is a practical training system for teaching safe high-voltage isolation and lockout/tagout procedures for battery-electric, plug-in hybrid, and hybrid-electric vehicles.

Students learn to identify electrical hazards, choose an appropriate isolation method, verify that the vehicle is safe to service, investigate simulated faults, and recommission the vehicle after work is complete.

Designed For

  • Vocational schools and community colleges
  • OEM, fleet, and workforce training centers
  • High school automotive programs
  • Recognize electric-vehicle high-voltage hazards
  • Become proficient with methods of vehicle isolation
  • Investigate faults and system status
  • Verify safe working conditions
  • Reinitialize and recommission vehicles safely

Scan Tool Simulation

An integrated interface supports fault insertion and simulates a scan tool with diagnostic trouble codes and live data.

Multiple High-Voltage Isolation Methods

Training covers Live-Dead-Live measurements, manual service disconnects, 12-volt disconnection, cutting loops, high-voltage fuses, smart-key storage, scan-tool shutdown, and warnings for incorrect operation.

Simulated High-Voltage Circuit

The system represents an HV battery, contactor operation, high-voltage interlock loop, drive motor, DC/DC converter, and equipotential bonding circuit.

Guided Learning

Guided instruction modes and assessment activities reinforce correct procedures and decision-making.

Use of Real Workshop Tools

Students practice safety procedures using the same types of equipment used when servicing real vehicles.

Original Components

Authentic automotive components support safe, repeatable high-voltage training.

  • High-voltage awareness
  • High-voltage isolation methods
  • Lockout/tagout procedures
  • Safe-work-condition verification
  • Diagnostic trouble code and fault investigation
  • Safety decision-making
  • Complete vehicle isolation and lockout/tagout
  • Scan-tool shutdown
  • Incorrect isolation procedure
  • Procedure-validation failure
  • Vehicle recommissioning verification
  • High-voltage interlock fault investigation
  • Equipotential bonding fault investigation
  • Residual voltage after isolation
  • Active insulation fault
  • Unknown contactor status
  • Collision-damaged vehicle assessment
  • Authorization-limit recognition
  • Unsafe-work-condition recognition

Some exercises may require separate testing equipment.

  • Four-wire Kelvin milliohmmeter with a test current of at least 200 mA, resolution of 1 mOhm or better, and a pass threshold below 0.1 ohm
  • Insulation and voltage tester or megohmmeter supporting 500 V and 1,000 V DC, a range of at least 200 MOhm, and a CAT III or CAT IV 1,000 V rating

Pages

  • Laser Cutting & Engraving Machines
    Item Number:
    VLS3.60DT
    The VLS3.60DT is a compact and economical entry-level platform that offers a material processing envelope of 24" x 12" x 4" or 1,152 in³. The VLS3.60DT can be equipped with one of five 10.6µm CO2 laser sources ranging in power from 10 to 60 watts or one 9.3µm CO2 30 watt or 50-watt laser source.
  • Fab Lab Equipment
    Item Number:
    VLS3.75
    The VLS3.75 is a free-standing platform with a materials processing envelope of 24" x 12" x 8.5" or 2,448 in³. The single laser platform supports a 10.6µm CO2 laser source ranging in power from 10 to 75 watts or one 9.3µm CO2 30 watt, 50 watt, or 75 watt laser source.
  • Affordable Laser Cutting Machines
    Item Number:
    VLS4.75
    The VLS4.75 is a free-standing platform with a materials processing envelope of 24" x 18" x 8.5" or 3,672 in³. The single laser platform supports a 10.6µm CO2 laser source ranging in power from 10 to 75 watts or one 9.3µm CO2 30 watt, 50 watt, or 75 watt laser source.
  • Laser Cutting and Engraving Machines
    Item Number:
    VLS6.75
    The VLS6.75 is a free-standing platform with a material processing envelope of 32" x 18" x 8.5" or 4,896 in³. The single laser platform supports a 10.6µm CO2 laser source ranging in power from 10 to 75 watts or one 9.3µm CO2 30 watt, 50 watt, or 75 watt laser source.
  • Advanced CNC Milling Machine for Technical Training
    Learn about the VMC 1300 Pro CNC Milling Machine, a precision 3-axis solution ideal for advanced educational training and industrial applications.
  • CM Labs Heavy Equipment Simulators
    Operators who train on Vortex construction simulators develop the real-world skills they need to operate heavy equipment safely and efficiently. Scalable to every training need and budget, Vortex simulators incorporate Smart Training TechnologyTM, which means that they provide the most transferable skills on the market today, outside of the real equipment.
  • CM Lab Training Simulators and Simulation Software
    From ship loading/unloading to horizontal transport to yard management, CM Labs’ true-to-life simulator solutions can be used to train employees through the entire terminal workflow.
  • Student using VR welding headset in classroom training environment
    Item Number:
    K5338-1
    Introduce students to welding with the Voyage™ Arc VR headset. An immersive, classroom-ready solution for safe, engaging career exploration and foundational skills training.
  • Item Number:
    VR870-AB
    Explore Amatrol's VR Smart Factory – Allen-Bradley (VR870-AB) for Meta Quest. Train with a digital twin Mechatronics system to build real-world Industry 4.0 skills virtually.
  • VRNA Package
    VRNA offers a fully immersive VR experience designed to enhance the efficiency and reduce the expenses associated with teaching patient care job skills typically conducted in a laboratory environment, including Certified Nursing Assistant (CNA) and Emergency Medical Services (EMS) modules.

Pages